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Lithium-metal batteries charge forward

How charge and discharge rates chart a path for a powerful but problematic battery

With an energy density 2-3 times higher than its competitors, lithium-metal batteries (LMBs) have long been seen as the “ultimate solution” for high-energy batteries.

But tapping this theoretic potential to create electric vehicles, drones, automated aircraft, renewable energy storage and other uses has proven problematic. Safety concerns and comparatively short battery lifespans have kept high-energy LMBs from the market.

Researchers from the UChicago Pritzker School of Molecular Engineering (UChicago PME) and SES AI Corp have shown a new path, demonstrating how optimizing the rates at which the batteries charge and discharge can create longer-lasting, powerful LMBs. In a recent paper in ACS Energy Letters, the team adjusted these rates to create a battery that retained more than 80% capacity after 1,000 cycles, a major increase in performance.

“This exciting new research sheds light on the significant impact of charge/discharge rates on interactions at the component level, uncovering vital degradation mechanisms,” said UChicago PME Prof. Shirley Meng, who was recently named a Liew Family Professor in Molecular Engineering. “The enhanced cycling durability we demonstrated offers a promising direction for the utilization of lithium-metal batteries.”

Charge and discharge

The first few times a battery charges and discharges, a thin film called a solid-electrolyte interphase (SEI) is deposited on the battery’s negatively charged anode. Far from a nuisance, this build-up is actually key to the battery’s performance, forming a protective layer that keeps the battery working better for longer.

Lithium-metal batteries, however, form an unstable SEI. As the battery runs, the lithium ions will continue to plate on the protective film. If the lithium is deposited under the SEI, it forms the protective layer and the battery operates smoothly. But if it develops on top of the SEI, the battery corrodes faster. With an LMB’s unstable film, it can be impossible to tell which is happening.

“In the ideal case, lithium should be deposited under the SEI, which is the solid-electrolyte interface. And then the interface acts as a protective layer, but sometimes it can plate it above this interface, which is not good,” said co-first author Wurigumula Bao, a UChicago PME project scientist at Meng’s Laboratory for Energy Storage and Conversion. “But from the morphological examination on the top of this electrode, we cannot tell this difference.”

A misplaced plating layer can shorten the battery’s lifespan dramatically.

“Although lithium-metal batteries have a very obvious advantage, which is energy density, the problem is that the cycling life is much shorter,” said co-first author Yunya Zhang of SES AI Corp, which is a founding member of the UChicago Energy Transition Network. “With common cycling conditions, the cycling life of a lithium-metal battery is probably three to five times shorter than that of a lithium-ion battery.”

The research team found that a lithium-metal battery that charges slowly but discharges quickly broke past many of these hurdles.

Slower charging promotes lithium nucleation and growth, allowing a healthier lithium deposit on the SEI. Fast discharging helps the lithium deposit under the SEI, where it will create a protective layer instead of corrosion.

“The charge and discharge rate is actually one of the most critical factors for the battery performance, especially as we move toward commercialization,” Bao said.

Path to the market

A lithium-metal battery is not simply a more powerful version of the lithium-ion batteries in laptops and cellphones.

“You cannot simply replace lithium-ion batteries with lithium-metal without changing anything else,” Zhang said. “Although they sound very similar, they are quite different systems, especially in terms of the charge/discharge protocol, which is closely related how we use the battery.”

This will require changes in both technology and in law, Bao said. Current regulations and industry protocols for EV batteries, for example, allow charge/discharge rates that are based on what works with lithium-ion batteries. Lithium-metal batteries are a very different technology, possibly requiring their own special protocols before they can enter the market.

Bao said the next steps along the path to commercialized lithium-metal batteries involve shaping industry protocols and conducting an in-depth interphase study to systematically enhance battery performance for this potentially industry-changing energy storage solution.

“This interphase study will involve extensive optimization, including electrolyte composition and interphase stability. By parameterizing these key properties and utilizing AI and machine learning, we aim to enhance performance, particularly in safety, fast charging, and cycling stability,” she said.

Citation: “Unveiling the Impacts of Charge/Discharge Rate on the Cycling Performance of Li-Metal Batteries,” Zhang et al, ACS Energy Letters, January 21, 2025. DOI: 10.1021/acsenergylett.4c03215